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Nebeskie
Original Equipment Manufacturing

  Energy & Power Monitoring

Requirement

Energy and Power monitoring for critical assets in Forging section

Condition monitoring of machines through continuous monitoring of harmonic distortions in electrical systems

Automatic notifications for critical parameters exceeding predefined threshold limits

Analytical tools for KPIs such as machine running status and utilization

Key Highlights

Our Enture IoT solution helped in predictive maintainance of the 

equipment y preventing it from voltage spikes, low PF, fluctuations etc. 

which helped customer to plan the production and utilise the equipmnets 

effectively

25%

extended equipment lifespan

 

Reduced downtime by upto 25%

35+

Alerts for the specific teams and shifts to notify threshold limits

 

across multiple sections

Increased visibility in Factory operation and insights for energy efficiency

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 Before

    • Manual data recording and analysis with data capturing frequency once in a day
    • Lack of time series data for daily machine operations
    • No alarm and notifications for critical parameters such as voltage spikes, current spikes, and low P
    • Manual data compilation for reports and analysis
    • Latency in data sharing with cross-functional teams

 After

    • Cloud-based Enture EMS system with data abstraction frequency - 1 to 1.5 min
    • MIS reports were configured as per compliance monitoring requirements
    • High granular data for detailed analysis on individual machine, shift, and process basis
    • Alerts and notifications for deviations in Voltage, Current, THD, PF limits to specific teams and key stakeholders
    • Data and insights enabled management to take corrective action for efficiency
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